SavenkovRadio communications · Enclosure design
A modular enclosure with replaceable networking components, easy service access, and support for two radio control-head variants.
The project
Industrial and mechanical design: Dmitriy Savenkov.
Design a console housing a radio control head, a CAN-to-Ethernet converter, a router, and a Mean Well power supply. The networking components provide a local network connection and a data link to remote operator stations.
The console had to accommodate replacement routers and converters as suppliers updated their product ranges or component availability shifted. It also had to support two control-head variants while keeping component installation, wiring, and final assembly straightforward.
Design decisions
The internal layout is based on a mounting plate. The power supply, common to both variants, is mounted underneath the plate, while the router and converter are mounted on a DIN rail above it. This arrangement allows the networking components to be replaced without changing the common mechanical structure.
The mounting plate connects to the rear panel, which carries the external connectors. Components are installed and wired while the assembly is open and accessible. The front panels and control head are then fitted using brackets and a frame matched to the selected control-head variant. The lower and upper covers are installed after assembly and testing.
Removing the upper cover provides access to the router and converter. Their DIN-rail mounting simplifies removal and replacement without dismantling the entire console.
Machined front panels give the console a clean, finished appearance. The remaining structural parts are made from bent sheet metal, limiting machining and reducing manufacturing cost.
Product overview
The outcome
The shared structure supports both control-head variants, simplifies assembly and servicing, and allows networking components to be replaced while maintaining a consistent external appearance.